
Glass Bonding – Keeping Innovation
Alive
BETASEAL™ glass bonding systems are used
to install auto glass in 55%of all new vehicles
worldwide
Schwalbach, Germany - September 16, 2008
Dow Automotive is the leading global supplier of materials,
technology and support for direct glazing and other automotive
adhesive applications. We developed the original direct
glazing adhesive system more than 40 years ago, and continue to
provide state of the art technology and
innovative solutions to help make cars safer, meet or exceed
worldwide safety criteria and OEM replacement
standards.
Some history: until the 1950s,
windscreens were installed using a combination of rubber
gaskets, metal trim, mechanical fasteners, stops, and
spacers. In 1960, polysulfide windshield sealants were
introduced. In 1970, the US Department of Transportation
created the FMVSS 212 standard, with which all vehicles had to
comply. FMVSS 212 measures windshield retention in a 50km/h
head-on barrier crash.
The creation of FMVSS 212 meant that conventional methods of
windscreen installation needed to change to meet this new
challenge. In 1971, Gurit Essex, now Dow Automotive,
introduced the first polyurethane
adhesives, and direct glazing in Europe. The
process whereby the windshield, rear glass and sometimes
quarter lights, are directly bonded to the vehicle body,
was born. It was discovered early on that the
adhesive is so powerful and the glass so completely
bonded that it becomes a true structural member of the
car.
The urethane adhesive applied to the periphery of the glass
forms a continuous bond between the windshield and the vehicle
body. This makes the glass a structural component of the
vehicle and helps the vehicle body protect occupants in the
event of an accident. The adhesive bond also retains the
windshield during impact, absorbing stress.
Glass bonding replacement solutions
entered the aftermarket at the same time in order to provide
the same OE quality bonding materials to the OES and glass
replacement shops. In fact, Dow Automotive’s partnership
with all the major OEMs enables us to develop and test new
technologies to new vehicle specifications.
Today, Dow Automotive BETASEAL glass bonding systems are
used to install auto glass in 55% of all new vehicles worldwide
— over 30 million factory installations per year. We continue
to innovate, and to develop and improve bonding
technologies. Dow Automotive offers the broadest range of
adhesives, sealers, cleaning products and application tools
available in the market. Some of our key technological advances
include:
- QUICK FIX adhesives are developed with a higher
rate of green strength for better assembly efficiencies
through reduced need for glass fixture hardware at the
OE.
- High-modulus formulations
are stiffer than standard polyurethane
adhesives and help make the vehicle body more rigid.
This is an important consideration because today’s vehicles
derive as much as 40 percent of their structural integrity
is derived from the glass.
- Non-conductive adhesives are available for those
vehicles that have antennas integrated into front or rear
windshields or for aluminium car
bodies. The formulation reduces contact corrosion and radio
signal attenuation to ensure that audio system performance
is not compromised.
Dow Automotive’s leadership and
experience in the aftermarket is based not only on our
expertise in glass bonding, but our partnerships with the OEMs.
And because we are a business unit of The Dow Chemical Company,
we can also offer advanced R&D capabilities and a broad
range of materials for the transportation industry.
About Dow Automotive
Dow Automotive is a leading global provider of
technology-driven solutions that meet consumer demand for
vehicles that are safer, stronger, quieter, lighter, cleaner,
comfortable and stylish. The organization provides plastics,
adhesives, glass bonding systems, sealants, emissions control
technology, films, fluids and structural
enhancement and acoustical management solutions to OEM,
tier and aftermarket customers around the world. For additional
information about Dow Automotive products, services, and
application development centers, visit
www.dowautomotive.com.
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